ZF 6HP Adaptations Video

Mickey from Gainesville Owner/Technician Posted   Latest   Edited  
Demonstration
Propulsion
Drivetrain
2010 BMW 328i xDrive 3.0L (N52B30A) 6-spd (A6HP19Z)
6Hp
Mechatronic
Zf
Adaption

Hi everyone,

I’m Mickey …. I own a BMW and MINI repair shop called Best Motor Works & Sports in Gainesville Florida. I specialize in ZF transmission diagnostics and repair. I recently worked with Scott Brown to create a two-part video series for Diagnostic Network. These videos cover the 6 speed gearbox, called the 6HP, that was used in hundreds of thousands of BMW's, Jaguars, Land Rovers, VW's and Audis beginning around 2001 through 2011. If you're a European shop servicing these vehicles, I encourage you to take a look at these short overviews.

VIDEO 1 - Adaptations and Relearn

This first video covers the importance of getting a comfort level with the adaptations values, (Audi example) which in my opinion is a key preventive maintenance diagnostic tool and a great way to spot the onset of impending transmission problems. I will also explain how the ZF Mechatronic system logic is continuously adapting to find the optimal slippage point of all gears. The other important part included here is the why and how of the intricate relearn procedure. The procedure must be carried out exactly as outlined by the manufacturer and can often take 45-plus minutes to do properly. I have included the four relearn (adaption) procedures for BMW with this post (please look towards the bottom of this post). GS 19.02 with software A is the least complex procedure. Other versions require extensive exercises and as you can see, take quite a bit of time to complete. Other manufacturers have their own unique ZF-specified procedures and I have included the WV/Audi sequence in this message as well.

If any of you guys have documents for any of the other brands, please post and share them with our  community here on Diagnostic Network.

VIDEO 2 - Common Failures (Will be posted soon and introduced in a separate post)

In part 2 of this series, we will continue to demonstrate the value of the scan tool data (adaptation values) to preemptively ID impending failure conditions on the ZF 6HP units. As long as you don't have the classic gear monitoring fault codes (4f84 and 4f85), you can easily and successfully repair these units and save your customer thousands. This video reiterates how important it is regularly monitor your customers' EGS adaptation numbers to stave off imminent transmission failure.

Here's the lookup table for the 4 levels of software used on the various ZF 6HP’s installed on BMW vehicles. Use the lookup table to match the BMW model to applicable road test chart (Software A, N, P, of T).

Software A - 1902 Road Test Relearn PDF

Software N - 1904 Road Test Relearn PDF

Software P - 1911 Road Test Relearn PDF

Software T - 1911 Road Test Relearn PDF

VW/Audi Road Test Relearn Sequence PDF

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Scott from Claremont

 

Manager
 

Thanks Mickey,

I really enjoyed working with you on this project and I hope others involved with servicing the vehicles listed will see value in the information you provided. I look forward to working with you in the future as well.

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Mickey from Gainesville

 

Owner/Technician
 

Scott. It’s been my pleasure meeting you and look fwd to any other project. 

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James from Mangawhai Heads

 

Owner/Technician
 

Thank you for the great video and sharing your knowledge 

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Chris from Commack

 

Diagnostician
 

Great stuff Mickey. 

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William from Austin

   

Diagnostician
   

This is extremely valuable information. Thank you for taking the time to make the video and post it here.

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Eric from Bethlehem

 

Owner/Technician
 

Great info just singed up and already got something from it thank you Scott

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Scott from Claremont

 

Manager
 

Hi Eric,

Thanks for the feedback!

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